Software

Spreadsheets vs print shop software: the real cost of staying manual

A spreadsheet costs nothing to license and a lot to operate. Count the hours spent re-keying customer and order details, chasing approvals by hand, answering status enquiries, and rebuilding prices per quote. In most shops past roughly twenty orders a month, that time exceeds the cost of software several times over.

A spreadsheet is free until you count the re-keying, the chased approvals and the jobs that fall through. Here is how to work out your own number.

A businesswoman reviewing financial spreadsheets with charts and graphs in an office setting.
Photo: Mikhail Nilov / Pexels

The case for a spreadsheet is that it is free and it does what you tell it. Both are true. The problem is the second half: it only ever does what you tell it, every single time.

Count the hours honestly

Take a normal week and count, per order:

Task Typical time
Re-typing customer and address details 3 to 5 min
Building the price from scratch 5 to 15 min
Producing and sending a proof 5 min
Chasing approval by hand 5 to 15 min
Answering "where is my order" 3 to 8 min
Re-typing the order into an invoice 5 min
Working out what to order in blanks 5 to 10 min

That is 30 to 60 minutes per order of pure administration, none of which decorates a garment. At 40 orders a month and a £30 loaded hourly cost, that is £600 to £1,200 a month, most of which is your own time as the owner.

Then count what falls through

Harder to measure, more expensive:

Where a spreadsheet genuinely wins

Be fair about this. A spreadsheet is the right tool when:

If that is you, buying software is premature and you should keep your money.

The signals that you have passed the point

Three or more of those and the arithmetic has already decided.

Move in an hour, not a project

The four costs a sheet cannot see

Hours are the visible cost of manual working. These four are larger and quieter.

Hidden cost How it shows up
Stale prices A quote built from last year's blank cost, won and produced at a loss
Unrecorded labour Every margin figure flattering by 15 to 30 percent
No audit trail Approval disputes decided by whoever remembers hardest
Version drift Two people quoting the same job differently in the same week

The second one deserves emphasis because it distorts everything else. If labour is not captured, your best-looking jobs are frequently your worst, and you will keep chasing the work that is quietly costing you. A shop that starts measuring hours against jobs, even crudely, usually reorders its own priorities within a month; the job costing view is the version that requires no analysis.

Work out your own number in ten minutes

Five figures, and be honest about them:

  1. Orders last month. Count them.
  2. Admin minutes per order. Quoting, re-keying, chasing approval, ordering blanks, status answers, invoicing, chasing payment. Most shops land between 45 and 120 minutes.
  3. Your loaded hourly rate. Wages plus on-costs, for whoever does that work.
  4. Orders that went wrong last month for a reason a system would have caught: wrong version printed, missed date, forgotten reorder, unbilled job.
  5. Average order value.

Admin hours times rate, plus the cost of the failures, is your monthly cost of staying manual. At 40 orders and 70 minutes each, that is 47 hours a month. At £22 an hour it is over £1,000, before a single mistake is counted.

What the transition actually feels like

The honest version: the first week is slower, because you are learning where things live and importing history. The second week is level. From the third week the difference is not that any single task is faster, it is that a category of tasks stops existing: nobody re-types an address, nobody hunts for the latest proof, nobody wonders whether that job was invoiced.

The two habits that decide whether it sticks are unglamorous. Enter every job in the system, including the small ones, because a partial system is worse than either extreme. And record stage changes as they happen rather than in a batch at the end of the day, which is why the recording has to be a scan or a tap rather than a form.

Keep the spreadsheet for what it is good at

This is not an argument against spreadsheets. They are the best tool available for one-off modelling: testing a price change, sketching a capacity plan, running the arithmetic in benchmarking your own pricing. What they are bad at is being the operational record for a process with multiple people, dates, files and money attached. Use them for thinking, not for remembering.

Migrating from spreadsheets is the easiest migration there is, because a spreadsheet is already tabular. Customers, products and historical orders paste into an import template. Most shops are done in under an hour. See switching print shop software for the harder case of moving between systems, and our spreadsheet comparison for the direct version of this argument.

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Questions

At what point should a shop stop using spreadsheets?
The usual trigger is around twenty orders a month, or the point at which more than one person needs to know an order's status. Before that a spreadsheet plus discipline is genuinely fine.
Can I keep my spreadsheet as a backup?
Export to CSV whenever you like, so yes in principle. In practice shops stop within a fortnight because maintaining two systems is worse than either one alone.
What do I lose by moving off spreadsheets?
Total flexibility. A spreadsheet does exactly what you tell it, which is why it never chases anything, never enforces anything, and never tells you a job is late.
What is the first thing to move out of the spreadsheet?
Quoting, because it is the sheet most likely to be wrong and the one that costs money directly when it is. A price matrix behind a quote form removes the two failures a spreadsheet cannot: a stale cost and two people quoting the same job differently.
Can a spreadsheet track labour and job profitability?
Only if somebody types the hours in, which in practice means they get typed in from memory on a Friday or not at all. That is why spreadsheet margin figures are systematically flattering: the largest variable cost in the shop is the one nobody records.
Is a spreadsheet safer because I own the file?
You own the file and nothing else: no audit trail, no access control, and no protection against the tab someone overwrote in March. Ownership of your data matters, which is why the test to apply to any software is whether it exports everything on demand rather than whether the file sits on your desktop.

Run the shop, not the chaos.

Printer's Friend turns every job in this article into a tracked order: quote, artwork approval, production stage, invoice.

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Read next

Print shop software buyer's guide → Switching print shop software without losing order history → Do you need a customer portal? →